{"id":18344,"date":"2017-10-17T13:18:32","date_gmt":"2017-10-17T11:18:32","guid":{"rendered":"https:\/\/www.mecolpress.com\/?p=18344"},"modified":"2020-02-06T11:53:10","modified_gmt":"2020-02-06T10:53:10","slug":"hydraulic-cushion-soft-impact","status":"publish","type":"post","link":"https:\/\/www.mecolpress.com\/en\/hydraulic-cushion-soft-impact\/","title":{"rendered":"Soft-Impact hydraulic cushion for eccentric mechanical presses"},"content":{"rendered":"<p>[vc_row][vc_column][vc_custom_heading text=&#8221;A recent innovation by Mecolpress for eccentric mechanical presses.&#8221; font_container=&#8221;tag:h2|text_align:center&#8221; use_theme_fonts=&#8221;yes&#8221;][vc_single_image image=&#8221;18169&#8243; img_size=&#8221;large&#8221; alignment=&#8221;center&#8221; style=&#8221;vc_box_border&#8221;][\/vc_column][\/vc_row][vc_row wrap_type=&#8221;in_container&#8221;][vc_column][vc_column_text]<\/p>\n<p style=\"text-align: left;\"><strong><span id=\"result_box\" lang=\"en\">Mecolpress proposes to equip the eccentric mechanical presses of an innovative hydraulic cushion, Soft-Impact.<\/span><\/strong><\/p>\n<p><strong>Features:<\/strong><\/p>\n<ol class=\"numeric\">\n<li>It is a real hydraulic cylinder with a <strong>stroke sensor on the shaft<\/strong>;<\/li>\n<li>Movements are fully <strong>programmable and controlled<\/strong> by means of proportional valves;<\/li>\n<li>Starts independently the down-stroke and then the punches move forward toward the die center before the upper die hits the lower one;<\/li>\n<li>Strokes adjustment from <strong>operator panel<\/strong> by simply inserting the desired dimensions and the data of die and die-holder heights;<\/li>\n<li>As alternative, the function \u201c<strong>punches pre-start<\/strong>\u201d allows the punches to move close to the billet before the die closes and the forging begins.<\/li>\n<li><strong>Dedicated hydraulic unit<\/strong>, separated from the machine clutch one.<\/li>\n<\/ol>\n<p>[\/vc_column_text][vc_column_text]Thanks to the here above-mentioned features, the soft-impact hydraulic cushion allows the mechanic eccentric presses to achieve important results:<\/p>\n<ol class=\"numeric\">\n<li>Extremely simplified mechanical components;<\/li>\n<li>Precise adjustment from the operator panel of the start, stop and braking quota; all set parameters are saved together with the piece recipe;<\/li>\n<li>The upper die does not crash violently against the lower one, because it \u201creaches\u201d the second one while it is already in the descending phase;<\/li>\n<li>The control system automatically calculates the speed and the moment to start the cushion;<\/li>\n<li>When the material deformation begins, the punches are already in an advanced position decided by the operator (it can be saved in the piece recipe); when the die re-opens, the punches then go back beyond the quota of work start;<\/li>\n<li>Separate blocks modular system.<\/li>\n<\/ol>\n<p>[\/vc_column_text][vc_single_image image=&#8221;18348&#8243; img_size=&#8221;large&#8221; alignment=&#8221;center&#8221;][vc_column_text]Benefits:<\/p>\n<ul class=\"disc\">\n<li>Less and <strong>simpler maintenance<\/strong>;<\/li>\n<li>Ease of use, machine set-up and <strong>perfect repeatability of forging\u2019s cycles<\/strong>;<\/li>\n<li><strong>Reduction of vibrations<\/strong>, resulting in general benefits for the press and for the working environment;<\/li>\n<li>Reduction of <strong>noise<\/strong>;<\/li>\n<li>Increased <strong>working life of dies<\/strong> and pins;<\/li>\n<li>No complicated calculations or measures for the operator;<\/li>\n<li>Possibility of reduction of forging defects due to material that goes out along the empty punch channels and then is pushed inside by punches starting their stroke too distant;<\/li>\n<li>Ease <strong>ejection of pieces<\/strong> (having an extra back stroke) without penalizing the cycle time;<\/li>\n<li>The <strong>oil in the cushion control unit<\/strong> has its own independent circuit and does not mix with the clutch oil, usually dirtier.<\/li>\n<\/ul>\n<p>[\/vc_column_text][\/vc_column][\/vc_row][vc_row wrap_type=&#8221;in_container&#8221;][vc_column][vc_gallery interval=&#8221;3&#8243; images=&#8221;18166,18165,18164,18167,18168,18169&#8243; img_size=&#8221;large&#8221;][\/vc_column][\/vc_row][vc_row][vc_column][vc_cta h2=&#8221;Do you want more information about our innovative hydraulic cushion?&#8221; h2_use_theme_fonts=&#8221;yes&#8221; txt_align=&#8221;center&#8221; style=&#8221;3d&#8221; use_custom_fonts_h2=&#8221;true&#8221; use_custom_fonts_h4=&#8221;true&#8221;]<\/p>\n<p style=\"text-align: center;\"><span style=\"font-size: 18px;\">Contact us: <a href=\"mailto:sales@mecolpress.com\" target=\"_blank\" rel=\"noopener noreferrer\">sales@mecolpress.com<\/a><\/span><\/p>\n<p>[\/vc_cta][\/vc_column][\/vc_row]<\/p>\n","protected":false},"excerpt":{"rendered":"<p>[vc_row][vc_column][vc_custom_heading text=&#8221;A recent innovation by Mecolpress for eccentric mechanical presses.&#8221; font_container=&#8221;tag:h2|text_align:center&#8221; use_theme_fonts=&#8221;yes&#8221;][vc_single_image image=&#8221;18169&#8243; img_size=&#8221;large&#8221; alignment=&#8221;center&#8221; style=&#8221;vc_box_border&#8221;][\/vc_column][\/vc_row][vc_row wrap_type=&#8221;in_container&#8221;][vc_column][vc_column_text] &hellip;<\/p>\n","protected":false},"author":4,"featured_media":18177,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_jetpack_memberships_contains_paid_content":false,"footnotes":""},"categories":[69,80],"tags":[71,70,72,27],"class_list":["post-18344","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-mechanical-presses","category-news-en","tag-eccentric-mechanical-presses","tag-hydraulic-cushion","tag-mechanical-presses","tag-soft-impact"],"yoast_head":"<!-- This site is optimized with the Yoast SEO Premium plugin v27.6 (Yoast SEO v27.6) - https:\/\/yoast.com\/product\/yoast-seo-premium-wordpress\/ -->\n<title>Soft-Impact - Hydraulic cushion: Innovation for mechanical presses<\/title>\n<meta name=\"description\" content=\"The Soft-Impact hydraulic cushion is a recent innovation for eccentric mechanical presses. It is a hydraulic cylinder with a travel sensor on the stem\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.mecolpress.com\/en\/hydraulic-cushion-soft-impact\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Soft-Impact hydraulic cushion for eccentric mechanical presses\" \/>\n<meta property=\"og:description\" content=\"The Soft-Impact hydraulic cushion is a recent innovation for eccentric mechanical presses. 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